It also helps the engine send power to your transmission. One of the maintenance routines required by the machine is the replacement of the oil that lubricates the moving components within the engine. Transmission fluid traditionally has been petroleumbased, but with the introduction of synthetic trans. The carburetor is a cv mikuni and measures 34 mm at the venturi. Polaris scrambler 500 4x4 user manual maintenance and lubrication, transmission. Polaris rear rack extender ricochet aarm guards polaris fender bag koplin hand guards wmirrors owners, service, and parts manuals sep 14, 2012 2005 polaris 500 h. Factory repair manual for the 20052007 polaris ranger 500.
Here is the actual page from the 2004 sportsman 500. This link also has a vintage vehicle lookup, along with a power sports oil and filter guide. Polaris sportsman 500 transmission problems youtube. Agl gearcase lubricant and a service manual for future projects. How to change the transmission fluid on a polaris atv. Transmission fluid works as a lubricant and coolant for your transmission. Polaris cautions against mixing oil brands, as this may result in serious engine damage.
Offroad vehicle drive system basics polaris sportsman. If this oil is not available, any api certified sh 0w40 oil may be used. It has 11 inches of ground clearance, the wheel base is 50. Polaris sportsman atv parts finder polaris parts house. Plus you get tech support with a real live person, should you need it. The adc system automatically will disengage if at least one of the following conditions occur. Service manual for a 2006 500 polaris sportsman ho i have a 2006 sportstman 500ho atv, efi. Where do i check the transmission oil level on a polaris 400. The 4x4 switch is moved out of the adc 4x4 position. Amsoil synthetic atv transmission and differential fluid offers excellent protection for. Sportsman 500 ho offroad vehicle pdf manual download. S never exceed the stated load capacity for an atv. Amsoil has a gearcase oil of their own, but it costs more than the polaris brand which is also synthetic, so it doesnt really make much sense to use it, unless you are diehard amsoil fan.
View and download polaris sportsman 500 ho owners manual online. Engine oil level oil and filter change polaris inc. For an automatic transmission, you just pop the hood and add the fluid into the dipstick hole. To learn the secrets of satisfying shifters, we interviewed the engineers for the viper and gt350. It is a four valve, four stroke with counterbalance, liquid cooled engine with an electric starter. This atv has front and rear cargo racks and floorboards made from composite material.
Learn the basics of a manual transmission and explore transmission parts and the inner workings of transmissions. Your 2000 polaris atv isnt vintage, but its not new either. Every new car you can still buy with a manual transmission. May 05, 2020 polaris magnum 500 4x4 motorcycles for 92a2b polaris sportsman xp 850 2010 wiring diagram library 1996 polaris sportsman 500 service repair manual 1996 polaris sportsman 500 service repair manual 1996 polaris sportsman 500 service repair manual. Download polaris sportsman repair manual 400 450 500 550 600 700 800 850 570 july 6, 2017 webmaster polaris atv repair manual 11 downloadable polaris sportsman allterrine vehicle repair manuals are digitally transferred repair books that can be transmitted from one computer to another. How to change the transmission fluid on a polaris sportsman atv. The cyclepedia polaris sportsman 400 and 500 online service manual features detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and written by a veteran atv technician.
Always check and change the transmission oil at the intervals outlined. The polaris 500 has front rear end that does take the 80w90 gear oil. Check out our polaris sportsman 850 rear skid plate diagram to see how its attached. Buy 2000 polaris sportsman 500 polaris oil change kit. Page 2 warning the engine exhaust from this product contains chemicals known to the state of california to cause cancer, birth defects or other reproductive harm. Kit includes one genuine pure polaris oil filter 2520799 oil capacity 2 qts. Sage green legendary smooth ride and handling the bestselling aut. Sep 18, 2007 polaris sportsman 500 big and cushy are adjectives often used when referring to automatic 4x4 atvs, but those words wouldnt be appropriate for the polaris sportsman 500 h. Always test brake lever travel and reservoir fluid level before riding. In other words, without it, your car wouldnt work properly. Oil specifications for a polaris sportsman 500cc it still runs. Using a properly formulated transmission fluid or differential fluid for your polaris sportsman 500 6x6 can protect your atv from costly problems down the road. Visit our polaris atv accessories page to find more options for your exact make and model year. Where do i check the transmission oil level on a polaris.
I have 2004 polaris 500 sportsman and am changing fluids on transmission, front gear case and rear gear case. How to change polaris sportsman transmission and diff fluid. Page 1 pantone 426c sportsman 500 ho owners manual for maintenance and safety read this manual carefully. Polaris sportsman bumpers, polaris sportsman brush guards, polaris sportsman plows and polaris sportsman tires. Adding fluid to a manual transmission is more difficult than adding fluid to an automatic transmission. Clean any residual fluid off the vehicle and inspect for leaks. View online or download polaris 2000 sportsman 500 service manual. Using a properly formulated transmission fluid or differential fluid for your polaris sportsman 500 4x4 can protect your atv from costly problems down the road.
Polaris sportsman 500 ho owners manual pdf download. To give our customers the best shopping experience, our website uses cookies. Refer to owners manual or service manual for procedures related to fluid changing and level validation. It has been opperating just fine but was wondering if i should change it our would it just be fine.
The state of the manual transmission in 2020 and beyond. And because the 1999 polaris sportsman 500 owners manual is scarce, here are steps below. Jul 16, 2018 hi i just got an polaris sportsman 500 4x4 atv the other day. Stop and turn off the ignition switch when the oil is warmed and fluid enough. Polaris atv coverage 1996 sportsman 500 1997 sportsman 500 1998 sportsman 500. Scrambler 500 4x4 offroad vehicle pdf manual download.
Ngk resistor sparkplug bkr6e for polaris sportsman 500 4x4 2000 2006. Manual covers complete tear down and rebuild, pictures and parts diagrams, torque specs, maintenance, troubleshooting and more. Under extreme use, change the front gearcase fluid every 25 hours. Polaris sportsman transmission and rear differential fluid. The xpedition 425 4x4 combines a powerful polaris 425 engine with the shaft ride system, intelligent ondemand true 4wheel drive, and a 5speed manual transmission, with automatic clutch and ez. It slapped a cap on the bed of its compact pickup, added upholstery, some seating and voila, the vehicles was born. Simply click on the fluid capacity lookup button below, and then follow the directions to prepare a complete and printable list of filters and fluid capacities for your vehicle. Driver must be at least 16 years old with a valid drivers license to operate. Download polaris sportsman repair manual 400 450 500 550 600.
The transmission must be in gear high, low or reverse. This is a video i made changing out the transmission and rear differential on a buddies 2012 polaris sportsman 500 h. How to change the manual transmission fluid on vehicles it still runs. Polaris 500 sportsman transmission fluid amount needed. Apr 01, 2018 this is the highly detailed factory service repair manual for the2012 polaris sportsman touring 500 ho, this service manual has detailed illustrations as well as step by step instructions,it is 100 percents complete and intact. Download polaris sportsman repair manual 90 300 335 400.
Maintenance and lubrication, transmission oil polaris scrambler. Visit our polaris atv accessories page to find more options for your exact make and. Welcome to your best source of information for automotive and light truck oil and fluid capacities. Sometimes it will run 100% correct, other times it will start, idle fine but then when giving it throttle will will start to surge almost like its hitting a rev limited. While its not necessary, removing the skid plate can help make this job a little less messy. Operation is prohibited for those under 16 years of age. A lot of people think it is really complicated, but if you follow these easy steps.
The starter comes with a back up recoil system, and a thumb switch activates the fourwheel independent shaft drive. Research 2000 polaris sportsman 500 prices and values at nadaguides. Polaris sportsman 500 oil changing instructions it still. The sportsman 500 has a polaris exclusive progressiverate independent rear suspension with dual twintube shocks, 9. Enthusiasts sometimes overlook atv transmission and differential maintenance. Always check and change the transmission oil at the intervals outlined in the periodic maintenance chart beginning on page 62. The 2000 polaris sportsman 500 atv has a length of 81 inches, a height of 47 inches and a width of 46 inches.
Download polaris sportsman repair manual 400 450 500 550. Advertisement if you drive a stickshift car, then you may have several questions floating in your head. Polaris scrambler 500 4x4 owners manual page 85 of 129. Agl full synthetic gearcase lubricant and transmission fluid is part number 2878068 for 1 quart 946 ml or part number 2878069 for 1 gallon 3.
Polaris industries allterrain vehicles owners manual. Polaris 2000 atv original equipment manufacturer parts at polaris parts 123. Check out polaris atv agl fluid on amazon video walks you through how to change, the drain and refill the. Gates gforce belts are the first of a new generation of continuously variable transmission cvt belts. Refer to owners manual or service manual for procedures related to fluid changing. How to change the transmission fluid on a polaris sportsman. In our ongoing quest to save the manuals, we crunched the numbers to check on the current state of the stick shift, and proselytize a little, too. Shop our large selection of 2000 polaris sportsman 500 a00ch50aa oem parts, original equipment manufacturer parts and more online or call at 2317374542.
Regardless the gear oil definetely doesnt go back there and you do need to change it out. Polaris full synthetic oil change kit, fits sportsman, scrambler, trail blazerboss, 2877473, 2 quarts of ps4 engine oil and 1 oil filter 4. With the extreme demands placed on a polaris sportsman 500 allterrain vehicle, regular maintenance becomes a critical factor in its continued operation. In case youre in the market for a new car with a stick shift, we salute you. Polaris sportsman 500 ho owners manual pdf download manualslib. Polaris sportsman 500 for sale 5 listings tractorhouse. Transmission fluid provides muchneeded lubrication to the complex set of gears and other moving parts in the transmission of a vehicle. The 2010 sportsman 500 has an oil tank capacity of 2. Mar 17, 2014 2002 polaris 500 sportsman maintenance manual. There’s nothing quite like dancing on all three pedals, making nicely synchronized downshifts as you dive into a corner, then keeping the revs high as you burst from the turn with perfectly timed upshifts. But it is a skill that can be very useful in some situations. Many people do not know how to drive a manual transmission. I got it real cheap but i started to go into it because it didnt have compression so i bought a new piston and ring kit for it and installed it, but now when i try to start it all it does is shoot fire out the exhaust or the intake of the carburetor.
All riders should always wear helmets, eye protection, and protective clothing. Clamp or pinch off the vent line 2 from the oil tank as shown in the oil pump priming procedure. Check out polaris atv agl fluid on amazon video walks you through how to change, the drain and refill the transmission fluid o. Jan 17, 2019 2005 polaris sportsman 400 500 service manual nopw gallon how to change the transmission fluid on a polaris sportsman atv help 2001 scrambler 400 transmission fluid change atvconnection how to change polaris sportsman transmission and diff fluid how to change polaris sportsman transmission and diff fluid. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use. Polaris sportsman 500 6x6 2000, gforce oe performance power steering cvt belt by gates.
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